Yoder Smokers YS640s Outlander Pellet Grill

“I have already owned two pellet smokers – the Yoder 640 is far superior to the others. My new smoker is the envy of the neighborhood!“ – John, verified customer,

Make a statement with your grill and the food you create on it.

Yoder Smokers was built with style and extreme mobility in mind and has not compromised on any cooking functionality with the Outlander. That means, no matter where you take this beast, you can rely on it to cook restaurant-quality dishes – and look good doing it. 

And when you trust your grill, cooking really makes, really Fun.

The pellet grills from Yoder Smokers are valued for their versatility, ease of use, and the flavor that will make you dream of your next meal. With the Yoder Smokers YS640s, it is no different. It was designed for the everyday cook who wants consistency and real wood-fired flavor without complicating the cooking process.

The Outlander wagon from Yoder Smokers gives the mix boldness and makes a statement in any outdoor area, whether it is your back deck or the backcountry.

Why Yoder smokers? It's the food.

Ask any Yoder Smokers owner what the best thing about their grill is, and they will tell you: It's the food. There are scientific explanations for why foods cooked on Yoder Smokers pellet grills more often turn out delicious. Do you need to know them? Not really. But indulge us while we frolic for a moment:

• Temperature stability – Industry-leading technology and design prevents large temperature fluctuations in the YS640 and ensures a consistent cooking environment.
• Excellent airflow – The exceptional airflow from one end of the YS640 to the other is the key to a high quality fire and evenly cooked food, adding rich flavor to the food. 
• Precise monitoring – Two food probes provide precise temperature readings to the grill display panel and your mobile device, so you know exactly when your food is ready without having to open the grill lid to check.

Cook any way across the entire temperature spectrum (Smoke-Sear, 150-600ºF)

Can be smoked, baked, and roasted with the standard configuration. Baking in oven style is possible if the two-part second storage surface is used The YS640s has earned its reputation as an all-around grill. You can even grill at higher temperatures over a direct flame, achieving a grilling experience that combines the convenience of gas grilling with the flavor-intense results of grilling over wood or charcoal, simply by removing the small access door above the firebox. In addition, with some optional accessories, you can further expand your cooking experience:

• Yoder Smokers wood stove – A unit that can compete with the best standalone wood-fired ovens on the market, the Yoder Smokers Wood-Fired Oven efficiently cooks everything from Neapolitan pizzas with bubbles to crispy wings and roasted vegetables.
• GrillGrate set for Yoder Smokers YS640s – GrillGrates made of anodized aluminum, which quickly reach temperatures over 650 °F, improve the searing ability of your grill and almost completely reduce flare-ups, creating steakhouse-quality grill marks, textured crusts, and intense caramelization.
• Yoder Smokers Pellet Grill Rotisserie Kit – Chickens, turkeys, and prime ribs all develop a structured exterior and tender interior with the self-basting magic of grilling. Cook it on low and slow at 275–350 °F or place it over direct heat for higher heat and more crust. (New grills are pre-drilled for a rotisserie.)

Robust, adventure-ready mobility

The Outlander vehicle is designed for mobility and durability, effortlessly handling stones, gravel, and grass thanks to its high ground clearance, oversized air tires, and precise steering. From campouts to the tailgate, it is always ready. Even when parked, its striking design attracts all eyes and sparks conversation.

• Heavy-duty 10-gauge steel frame resists bending and corrosion
• 10-inch wheels wrapped in 6.5-inch wide pneumatic tires 
• 22.5 degree pivot axis and integrated pull handle allow for tight, controlled maneuvers on most surfaces.

Convenient to store and take with you

When adventure calls, the Outlander Cart is ready to go. Easy to load, easy to secure, and equipped with generous storage and workspace, it makes cooking on the go simple and efficient.

• Under-assembled storage area
• Built-in tension straps
• Removable stainless steel shelves

Made in America. Built for life.

The Yoder Smokers YS640s Outlander pellet grill is easy to maneuver – even at a weight of 541 pounds – and features a sturdy construction that rolls confidently over most surfaces. Its 10-gauge steel cooking chamber ensures exceptional durability and the consistent airflow for which Yoder Smokers pellet grills are known.

• Proudly made in Kansas, USA
• Designed for consistent, reliable performance every time
• Robust all-season construction ensures reliable performance all year round

WiFi control from anywhere

The Yoder Smokers YS640s has this adaptive control system. It provides via the FireBoard app on mobile devices. Once the connection is established, you can remotely control the temperature of your grill, monitor food with the two included temperature probes, change cooking programs to keep your grill at a set temperature, when your food is ready, and much more – all from your phone.

• The user-friendly mobile app is easy to set up and use
• With the integrated temperature sensors you can track the doneness of the food and cook safely
• Monitor and adjust grill temperature on your mobile device

Ease of use

Although the YS640s is technologically advanced, it is also incredibly easy to use. To start it, simply load the pellet hopper, turn on the grill and start it with a simple push of a button and set it to the desired cooking temperature. The grill automatically starts its ignition program and should reach the desired cooking temperature within 10–20 minutes.

• Easy cleaning – simply brush off the grates while they are still warm to remove grease and dirt.
• As soon as the grill has cooled, empty the ash from the fire bowl and wipe the outside of the grill. 
• If necessary, clean your Yoder Smokers pellet grill thoroughly, so that it continues to function and looks fantastic.

Fast ignition, efficient combustion, and reliable performance

Constructive details ensure that you can rely on the YS640s during long grilling sessions and do not have to constantly watch your grill. Its high-capacity hopper holds a 20-pound bag of pellets and can operate for about 10 hours at 225 °F. The high-airflow burn grate improves efficiency and prevents clogs by transporting ash away from the firepot. The ceramic ignition system lasts five times longer than conventional contact igniters, heats up twice as fast, and, using an induction lighting system, generates 100 % more heat, preventing misfires.

• The ACS board is based on a powerful microprocessor and monitors multiple input variables to maintain precise and consistent grill temperatures. It responds intelligently to sudden temperature changes caused by opening the grill lid, adding cold meat, weather fluctuations, or shifts in pellet burn rates when changing the type of pellets during cooking.
• Pellets last longer in the grill thanks to a more stable cooking environment.

Temperature control and airflow that make a difference

You can adjust the temperature of the YS640 in 5 °F increments both via the physical control panel and the mobile app. The controller constantly monitors the temperature of the grill and adjusts the pellet feed to maintain the target temperature with an accuracy of ±5 °F. And the even airflow of the grill from left to right prevents temperature fluctuations and soot buildup, improves performance, and delivers delicious results.

• Ball-bearing fans improve the grill performance in cold weather. 
• An optional Thermal jacket-Accessories help to retain heat and improve fuel efficiency at temperatures below freezing.

1,070 square inches of real cooking freedom

With a total grilling surface of 1,070 square inches (640 square inches on the main grate + 430 square inches on the upper rack), the YS640s with the competition cart and storage drawer has the perfect size for a large family meal or a gathering with numerous friends. The two-level cooking area opens the door to multi-zone cooking and allows you to sear meat over the firebox while baking a side dish on the modular, two-piece upper rack. Provides the flexibility to cook almost anything an oven can handle, with added flavor. The YS640s offer space for:

• 8-10 ribs at once.
• 6-8 pork shoulders at once.
• 3-4 packer briskets at once.

Shipping and assembly

Convenient freight shipping is possible for the YS640s Outlander. Delivery times are determined at the time of order. Alternatively, you are welcome to pick up the grill at our flagship store in Wichita, Kansas, which can save you up to $500 depending on your location. Orders are shipped on pallets to reduce the risk of freight damage.

Quickstart Tips and Best Practices

Starting the YS640 is effortless. Load the pellet hopper, turn on the grill, and press the START button. The auger immediately feeds pellets into the burn pot, and after a few minutes, the ceramic igniter is activated to initiate the combustion process through induction heat.

Visible flames appear within four minutes, while the fans and the auger work together to stoke the fire and help bring the grill to its target temperature. For best results:

• Clean the burner bowl of ash after each use so that it is ready for the next cooking process.
• Let the grill reach the desired temperature before placing the food on it. 
• Take the weather conditions into account as the heating process takes longer at low temperatures.

Compare the YS640s configurations

What we mean by configurations is this: Same (incredible) grill, different carts. Each of the six available YS640 configurations features identical cooking chambers and ACS units, so you can be confident that your food will be reliably delicious. The different carts, meanwhile, serve to accommodate the different style and accessory preferences of those considering a pellet grill from Yoder Smokers.

• Standard carriage (ACS) – This bread-and-butter model, on which each of the following variations is based, consists of 1,070 square inches of cooking space on an open-frame cart with Wi-Fi/Bluetooth controls. It is a high-performance grill that is suitable for both low-and-slow cooking and direct fire grilling and is designed to last.

• Competition car – This configuration replaces the standard cart with flat-free 8-inch tires, locking casters, and integrated tie-down straps and is ready for life on the road with features enhanced maneuverability and a sleek, enclosed cart design. It's available in four standard colors, with options for upgraded stainless steel shelves and 10-inch tires.

• Competition cart + storage drawer – This upgraded Competition Cart features a full-width pull-out drawer with a capacity of over 4,900 cu. inches and the ability to hold up to 150 pounds. The nearby storage drawer ensures that the grill area stays clean and all your accessories are within easy reach.

• Outlander All Terrain – The most robust YS640s available, the Outlander combines unrivaled maneuverability with distinctive design elements. Oversized pneumatic tires, a reinforced chassis and an integrated handle make it perfect for off-road barbecues or as a statement piece in the garden.

• Built in with valance kit – Formatted to fit seamlessly into any outdoor kitchen design, this grill is designed to be surface mounted on a non-flammable countertop.

• Built in with double access doors – This finished frameset features two doors for easy access to power, collection bin and generous storage space. This frame can be designed to match the style of the house or into a larger one Building an outdoor kitchen.

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